Discover why dye sublimation is the preferred method for performance sportswear. Unlike screen printing, which deposits a thick layer of plastisol ink on top of the fabric, dye sublimation uses heat-sensitive inks that bind directly with the polyester fibers. This ensures that the prints remain fully breathable, do not crack over time, and do not create high-friction spots during intense athletic movement.
We compare both processes on durability, weight, colors, and setup charges for B2B brands.
When selecting fabric for custom sportswear, the composition dictates the performance. In this article, we analyze the structural differences between polyester interlock, pin-mesh fabrics, dry-fit knits, and nylon-spandex blends. You will learn how GSM weights affect durability, how knit structure facilitates quick dry-out times, and what fabrics work best for soccer, basketball, MMA, and running shirts.
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